Introduction
In recent years, modular ducting systems have phased out traditional ducting systems and have become the go-to for industrial dust extraction systems. What about them makes them the popular choice?
Modular tubing systems (commonly called ducting) feature gasket/ sealing quick clamps, which create an airtight seal. They thus ensure the ductwork remains free of dust leaks, making them a superior build compared to a traditional duct. That’s why industries seeking high dust extraction efficiency choose these tubes over their traditional counterparts.
We look at the modular tubing structure, its main applications, and its key benefits. By the end of this guide, you should be in a position to gauge if it is the right choice for your extraction system.
The Role of Modular Ducting
The manufacturing industry is home to all sorts of debris – dust, fumes, pollutants, etc. Not only can these particles affect the production line, but they can also create an unhygienic working environment. Industries must create tubing systems that can efficiently remove these unwanted particles from the production spaces. In the past, traditional ducting systems were the ready solutions. But now, manufacturers have embraced fully welded modular ducting systems as their top choices.
The modular extraction ductwork is leak-proof and can continually and efficiently eliminate airborne pollutants and bulk solids from the production system. So, a modular duct is a reliable solution whether you are extracting dust or other debris or simply filtering the air from a high or low pressure setting.
Why?
How does the modular duct work? It is a culmination of several components with clamp connect tubing, namely:
– Pipes,
– Bends,
– Reducers,
– Adapters,
– Clamps,
– Tees, and
– Dampers.
Once these have been installed and laser welded, they result in an ultimate seal that extracts and transports dust and other debris from the production plant to a dedicated area, e.g., the exterior of the building. The result? – The production line remains sanitary and allows employees and machines to work without distractions. More importantly, using these ducts is integral to the safety of the people in the production lines.
What are the Benefits of Modular Ducting?
Any extraction duct should assure you of minimal to no leakages, but not many ducting systems have this guarantee. A modular pipe does! And that’s the key reason many industries have incorporated it in their ductwork.
Other motivations behind the use of modular tubing are:
a. Installing it is Easy
Ductwork installation costs can rack up, especially when the installation takes days to complete – we all know that labor costs have been rising. So, the easiest way to reduce your project’s overall cost is to invest in bulk handling ductwork that requires minimal installation efforts.
The modular pipe is easy to install as it does not require special tools. But this ease does not in any way point to an inferior build. Modular ducting systems possess a high structural build that is not common with many other ducting systems. So, you get a high-quality structure at a much lower price!
b. The Ducting is Reusable
How often have you had to invest in more ductwork because the previous ductwork has eroded? That will not be the case with modular ducting. As mentioned above, it has superior quality, which results in the following perks:
– It is erosion-proof, the standard construction material is galvanized steel or stainless steel , corrosion resistant，and you will not have to worry about it losing its structural build when exposed to the elements,
– It has a simple design that makes removing and re-installing it easy. Moreover, this simplicity makes it easy to add more components when expanding the extraction system without incurring extra costs,
– It has a high safety quotient. Often, there is concern that a fire breakout could affect the ducting systems. But modular ducting does not raise this concern as it can withstand a fire breakout, and you can also use it in buildings where the temperatures tend to soar, and
– It is fracture-proof, so years of wear and tear will not affect its build.
Once this system is in place, you can look forward to decades of effective dust extraction.
c. It is Affordable
Does the longevity of modular ducting mean you must rob the bank to install one in your building? Not at all! While modular ducting has a superior build, it comes at an affordable price. So, you can kill two birds with one stone by saving on the initial capital investment and installation costs.
Plus, because it lasts decades before requiring any replacement or repairs, you will get value for your money!
d. It Prevents Leakages
One key concern with traditional ducting systems is the possibility of leakages. Does this hold with modular ducting? Not at all! Modular ducting features air-tight gasket sealing between elements, which ensure there are no leakage, even in instances of some high pressure. You can trust the system to keep working at all times, allowing you to focus on the more pertinent tasks in the industrial setup.
e. It Features Variable Builds
Manufacturers can customize modular ducting to ensure it fits your systems perfectly. That way, you can use the materials (e.g., painted carbon steel) and diameters you like the most and ensure no leakages in your plant. So, whether you need long diameters or require narrow builds, you can get the right pipe for your system.
Also, modular ducting serves many roles, making it a versatile choice for industries and ventilation plants.
Where Can You Use Modular Ducting?
Modular ducting is a superior ducting option which can be used for process ventilation, pneumatic conveying, bulk material handling.
Modular ducting could extract the following pollutants from production lines:
– Dust,
– Powders,
– Air fumes,
– Mists, and
– Production by-products.
So, which applications can benefit from this high efficiency?
- Welding industries,
- Metalworking industries,
- Woodworking industries,
- Energy industries,
- Ceramic industries,
- Food and pharmaceutical industries,
- The agro and milling industry,
- Grain processing.
You can rely on this ducting system for any production plant that requires a high hygiene level. The design features an airtight seal that ensures no leakages, making it a good choice for plants that operate on compressed air.
Is Modular Ducting a Good Choice?
While traditional ducting still has its perks, modular ducting beats it hands-down. It is the superior choice if you need an affordable, efficient, durable, and reliable ducting system. You can install it, forget about it, and trust that it will keep working in the background with minimal repair and maintenance needs.
